Fiber laser | Procnc
Fiber laser | Procnc
Today, when it comes to metal cutting, there are over 100 different types of metals that you can process. Depending on the industry you work in, you probably have at least one or more types of metal that you need to laser cut. FIBER or GAS (usually CO2) lasers are the two most common processes for metal processing, whether it is ferrous or non-ferrous metals. YAG or crystal laser technology was used in the past primarily for cutting thick metals, but it is more expensive and has a significantly shorter lifespan compared to CO2 and fiber laser processing.
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Most sheet metal cutting applications – especially below 5mm – are mainly processed using fiber cutting systems.
Fiber laser beams offer a wavelength that is suitable for metal, as metal absorbs that wavelength more efficiently. The smaller spot size and excellent beam profile make it ideal for cutting most metals. Most notably, compared to CO2, fiber has a straight line speed that is 2-3 times faster when cutting thin sheets of 5mm or less.
In terms of operating costs, fiber consumes only about 1/3 of the operating power compared to CO2. Also, fiber offers less downtime, less ongoing maintenance which translates into increased productivity.
For this reason, fiber is quickly replacing traditional CO2 lasers in most metal cutting applications.
A laser pipe cutting machine is specialized equipment designed for precise and accurate pipe cutting. This machine is used in various spheres of production, as it allows cutting round, elliptical, square and polygonal pipes as well as C and H profiles.
Overview of the basic components of a laser tube cutting machine and how it works:
1. Chuck Support: The laser tube cutting machine is equipped with a specialized chuck that securely holds and rotates the tube during the cutting process. This rotational capability provides 360-degree access to the tube, allowing the laser beam to effortlessly cut complex shapes and patterns.
2. Precision and accuracy in tube cutting: They offer exceptional precision and accuracy during the cutting process. A laser tube cutting machine can produce clean and precise cuts, ensuring a superior quality finish. This level of accuracy is especially critical in industries where precise measurements are of the utmost importance. importance, such as automotive, aeronautics and architectural applications.
3. Versatile Pipe Cutting Machine: Laser pipe cutting machines are designed to handle a variety of pipe shapes and sizes, including round, square, rectangular and oval pipes. They also have the ability to cut through a variety of materials, such as stainless steel, carbon steel, aluminum, copper and brass. This exceptional versatility makes them suitable for a wide range of industries and applications.
4. Efficient and fast pipe cutting: Compared to traditional cutting methods, a laser pipe cutting machine can cut pipes significantly faster, leading to increased productivity and reduced production time. This advantage is especially significant in high-volume manufacturing environments.
5. Advanced capabilities for complex cuts: The laser tube cutting machine has advanced capabilities that enable complex cuts to be performed. These machines can perform oblique cuts and complex shapes.
Types of laser pipe cutting machines:
According to the classification of the number of chucks, the pipe laser cutting machine can be divided into single chuck, double chuck, three chuck and four chuck machines. According to the loading and unloading system, it can be divided into manual loading, semi-automatic loading and fully automatic loading.
What Are the Functions of the Fiber Laser Cutting Machine?
Customers prefer various cutting machines for different materials depending on the sector. The possibilities offered by the technology we have today make designs possible, which allow the completion of various processes depending on the material thickness and dimensions. In order to achieve this, the use of various cutting machines is required. One of these machines is the fiber laser cutting machine.
These are machines that assist in cutting or shaping materials through the use of a laser beam. Besides, they also allow the desired pattern or design to be applied to the material through the marking process. Laser-cutting machines have been used in a number of sectors for many years. In addition, these machines are able to process materials of different hardness and quality according to the relevant configuration. However, customers wonder about many issues such as what the fiber laser cutting machine does and what are the features of these machines. In this article, as Durmazlar, we will answer in detail your concerns about fiber laser cutting machines.
What Does Laser Cutting Refer To?
Generally used for industrial production, laser cutting is a preferred technology for cutting iron, aluminium, stainless, and similar metal materials. Laser cutting is mainly performed by directing the output of a high-power laser through optics.
The laser machine used for cutting materials also includes a motion control system that will follow the CNC or G code of the pattern to be cut into the material. Also, the focused laser beam is directed at the material and then melted, burned, vaporized, or ejected by a jet of auxiliary gas. At the end of the process, customers achieve a high-quality edge surface. Industrial laser cutting machines are preferred for cutting profile and pipe materials as well as flat sheet materials.
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What Are the Functions of the Fiber Laser Cutting Machine?
Fiber laser cutting machines have become increasingly popular for businesses in recent years. It can be said that fiber laser cutting machines are an advantageous option due to the wide variety of surfaces that can be cut, the economical maintenance materials, and achieving higher quality products in sensitive processes.
Functioning with the principle of intensive processing, the fiber laser cutting machine’s main criterion is that the output is flawless. The factors affecting the margin of error, which is close to zero, may include the cut surface, detail, and amount of processing.
Areas of Use of Fiber Laser Cutting Machines
Fiber laser cutting machines are used in many areas since they meet expectations in terms of both quality and cost. The general areas of use are as follows:
- Since punches of all shapes and sizes can be prepared through laser cutting, The mold industry is among the areas where laser cutting is used the most.
- Manufacture of machinery and spare parts for machines.
- Fields of architecture and engineering.
- Ship and yacht industry.
- Production of cranes, steel construction, heavy construction machinery, and sub-industry products.
- Manufacture of construction materials, lifts, and sub-industry products.
- Manufacture of laboratory and medical instruments.
- Heating, ventilation, and air conditioning industries.
- Manufacture of exhibition stands, display stands, and shelves.
- Manufacture of electrical and lighting products.
- Production of advertising signs used for visual communication.
Various designs in interior architectural projects. A large number of engravings on furniture, wall decorations, or various objects in the houses. Fiber laser cutting machines offer many advantages. These are as follows:
- Energy-saving
Fiber laser cutting machines save energy. The advanced technology and design it has are ideal for energy saving.
- Reliable
These state-of-the-art laser-cutting machines are designed to offer precise results. In addition, they are durable, reliable, and long-lasting.
- Exclusive
Fiber laser cutting machines in the industrial laser processing market enable precise and serial cutting processes.
Features of Durmazlar Laser Cutting Machines
The types and features of Durmazlar laser cutting machines are as follows:
- Fiber Laser Cutting Power Supply System: BRILASE
Durmazlar designed and developed the first domestic fiber laser power supply system of Türkiye, BRILASE. The superior beam quality they have allows fiber lasers to be the first choice for precision cutting and marking applications.
- HD-TC Laser Pipe and Profile Cutting Machine
Durmazlar HD-TC Laser and Pipe Profile Cutting Machine offer the opportunity of cutting pipe and profile materials with a thickness of 0.8 mm to 10 mm by use of laser cutting power up to 4 kW. The Fully Automatic Loading and Unloading feature requires less operator effort and saves time.
- HD-FO Laser Cutting Machine
Durmazlar HD-FO Laser Cutting Machine stands out with its high-quality materials and industrial designs as well as its production efficiency. The ease of use, low operating costs, fast opening top cover, easy access to the cutting area, compact bridge design, and ease of transportation offered by HD-FO Laser Cutting Machines increase efficiency in all areas.
- HD-FS Laser Cutting Machine
The HD-FS Laser Cutting Machine is designed similarly to the HD-F series using the same components. As Durmazlar, we recommend you use HD-FS Laser Cutting Machine in order to add value to your business by achieving further quality, performance, and efficiency.
- HD-F Laser Cutting Machine
Durmazlar HD-F Laser Cutting Machine stands out with its fast and precise cutting technology. The servo motor-driven rack and pinion mechanism allows HD-F Laser Cutting Machine to reach high acceleration.
- HD-FL Laser Cutting Machine
Durmazlar HD-FL Laser Cutting Machines are able to reach high accelerations and speeds by use of the linear motor system. They guarantee quality, performance, and effectiveness.
- HD-FA 5 Axis Laser Cutting Machine
HD-FA 5 Axis Laser Cutting Machines are laser cutting machines that can cut three-dimensional parts. Durmazlar HD-FA 5 Axis Laser Cutting Machines are also ideal for automotive and various high precision and 3D complex part production. They also offer several advantages thanks to the cutting system with the feature of “Simple Fixture Usage”.
In this article, as Durmazlar, we have answered in detail your concerns about fiber laser cutting machines. By using Durmazlar machines, you can overcome all difficulties. We mainly aim to combine business processes by producing durable, flexible, and innovative machines. We aim for perfection in all our machines and attach importance to our communication with our customers in order to produce flawless machines. Please visit our website and contact us if you need further information about our products.
The company is the world’s best pipe profile fiber laser supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.
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