Blade Finder - iQ Power Tools

Q-Drive® BLADE TECHNOLOGY

The primary purpose of a saw is - can it cut quickly and efficiently? Of course, the most critical component of cutting is the blade. If the blade isn’t good quality, then you will have a bad experience, poor cuts, and excessive load on your saw motor which will lead to over-heating and damage. In order to create the best user experience possible and eliminate potential motor damage, we design and extensively test high quality blades to work with each iQ saw and material application to create a fully integrated system. Our Q-Drive® blades are built with Cool Cut Technology. This technology, combined with the built-in vacuum on iQ saws, keep the blade cool while cutting. The vacuum system also removes the cutting debris so the blade is not regrinding the same material, reducing friction and heat. Some other features in a Q-Drive blade include:

You can find more information on our web, so please take a look.

DIAMOND SAW BLADE BASICS

No matter if you are a tile installer, mason, or hardscaper; there are four main categories that each contractor should understand about diamond saw blades. These categories include Diamond Patterns, Tension, Bond, and more. Understanding the basics of diamond saw blade will help you choose the best option for your job and get the job done faster.

BLADE TESTING

At iQ, we understand that finding the perfect match between the saw, the blade, and the material is crucial. Blade choice is important as it affects the machine and potentially ruins its motor if the wrong blade is used. The bond, diamond pattern, and segment number all play a role in selecting the right blade. Additionally, PSI (pound per square inch), which is the hardness level of materials, is also an important factor to consider. The higher the PSI, the harder the material and the softer the bond of the diamond blade should be. Knowing the hardness of the aggregates in your material helps in selecting a blade best suited for your job. Furthermore, it's essential to recognize that different regions around North America have varying aggregates in their materials, and just because a label says "concrete diamond blade" doesn't mean it's the best option for the material to be cut. Knowing the material variations and PSI levels can help select the right blade for the material and improve efficiency.

HARD VS SOFT BOND

The bond (or metal matrix of a diamond saw blade) is the glue that holds the diamonds in place. It is a mixture of three or more different metal powders pressed together at a high temperature. The hardness of the bond determines what the blade should be used for and its lifespan, as well.

BLADE SELECTION

At iQ, we understand that finding the perfect match between the saw, the blade, and the material is crucial. Blade choice is important as it affects the machine and potentially ruins its motor if the wrong blade is used. The bond, diamond pattern, and segment number all play a role in selecting the right blade. Additionally, PSI (pound per square inch), which is the hardness level of materials, is also an important factor to consider. The higher the PSI, the harder the material and the softer the bond of the diamond blade should be. Knowing the hardness of the aggregates in your material helps in selecting a blade best suited for your job. Furthermore, it's essential to recognize that different regions around North America have varying aggregates in their materials, and just because a label says "concrete diamond blade" doesn't mean it's the best option for the material to be cut. Knowing the material variations and PSI levels can help select the right blade for the material and improve efficiency.

PUTTING THE “Q” IN QUALITY

Our innovation doesn’t stop at saws. Through years of experience and testing, we have perfected our proprietary blades with the perfect ratio of high diamond to metal powder concentration. iQ Diamond Tools exceed the demands of the professional contractor. Optimized for rigorous work environments and designed with unparalleled durability, iQ Diamond Tools Q-Drive® Diamond Blades get the job done - cutting materials from hard ceramic tiles to highly abrasive bricks and blocks with speed, ease, and precision. When you see the “Q” seal of quality, you can be sure that it is backed by over three decades of industry experience and quality craftsmanship.

With competitive price and timely delivery, XMF sincerely hope to be your supplier and partner.

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The use of a diamond disc is now a widespread tool among construction professionals for cutting ceramics. Diamond blades are made of a steel core with a crown-like edge formed by a metal alloy with diamond particles, which is where they get their name. But do we really know how they work and how to use a diamond disc in an actual tile installation? We’ll explain it in this article.

Diamond or Diamond-Coated Blade: What It Is and What It’s For

First, we need to understand that these diamond blades are abrasive tools that “cut” by the friction of diamond particles. The diamond particles are embedded in a metal alloy called a binder.
The binder’s function is to hold the diamond particles until they wear out or break. As the binder wears down, it will allow the replacement of the worn diamond with new particles.
This binder function is crucial. If it’s not very resistant to abrasion, it will result in tools with very fast and high-quality cuts, but with a short lifespan.
On the other hand, if the blade is very resistant to abrasion, the worn diamond particles will not be replaced, and the tool will lose its cutting power.
It is then said that the blade has “closed,” has become smooth or “blunted,” and needs to be revived with a cleaning block to continue working.

Diamond Blade: How to Choose It

At RUBI, we have a wide variety of diamond blades. To choose the right one that fits our needs, we must consider the following factors:

1. What material are we going to cut?
   As mentioned earlier, each material has different hardness and difficulty. In this case, we will need a blade and binder that adapt to the material we are cutting, ensuring the diamond always remains on the surface of the binder for a clean cut.
   At RUBI, we make it easy, so we have different colored blades for different materials that can be cut.
2. What type of cut are we going to make?
   Cutting at an angle (mitering) is not the same as making a straight cut. At RUBI, we have special blades for mitering.
   This type of cut puts very high lateral pressure on the blade, and not just any blade will give us a good cut. We will need enough thickness to prevent the diamond blade from getting damaged.
3. Types of Diamond Disc Edge
   The edge of the diamond blade can have several finishes. The most common are continuous, segmented, or turbo blades:
   • Continuous blades: blades with a continuous diamond edge. They are generally used to achieve a finer finish in jobs that require more precision in cutting. Their cutting speed is slower.
   • Segmented blades: blades with a segmented diamond edge (separated by gaps) for cutting materials such as brick, stone, granite, etc. They offer the highest cutting speed but produce a rougher finish.
   • Turbo (laser) blades: blades with a notched diamond edge. They provide a faster cutting speed than continuous edge blades and a better finish than segmented edge blades. However, they offer a medium finish with medium speed.

1. Blade Diameter
   There are diamond blades of different diameters on the market. The blade’s diameter determines the depth of cut.
   It is essential to match the blade to the cutter we will use. For example, we should never use a 350mm blade in a machine that accepts blades up to 250mm.
2. Types of Cutting
   The cutting mechanics of diamond blades generate high temperatures, leading to two types of cuts depending on cooling methods:
   • Dry cutting: this type of diamond blade does not need lubrication or water cooling (although it can also be used with water). The tool works solely with the cooling produced by air. This type of cutting is generally done with grinders or angle grinders.
   • Wet cutting: this type of diamond blade is cooled with water to lubricate and maintain a stable temperature during cutting. Additionally, it helps clean the diamond blade and remove the dust generated during the process. This provides a more durable and much cleaner, professional cut. This type of cutting is usually done with electric cutters.

Diamond Disc: How to Use It

We must always follow the manufacturer’s recommendations regarding the material to be cut and ensure the blade is not damaged. However, remember to keep these recommendations in mind:

1. Check that the blade is not damaged.
2. Regularly inspect the blade to ensure there are no cracks, wear, or loss of flatness.
3. Ensure the fastening plates are the correct diameter, equal, free of play, and flat.
4. Ensure the blade is correctly mounted and securely fastened.
5. Verify that the bearings and shaft of the grinder or circular saw are in good condition. Refer to the machine manufacturer’s manual for proper maintenance.
6. Respect the maximum operating speed for each blade diameter, as indicated by the manufacturer.
7. Never use a wet cutting blade for dry cutting.
8. Do not force the blade during the cut; allow it to set its own working pace.
9. Never work while obstructing the cutting line or blade path.
10. Allow for proper cooling by letting the blade spin freely every few minutes. Do not make long or continuous cuts. The harder the material, the more frequently you should do this.
11. When making a wet cut, do not start cutting until the water flow is adequate.

In conclusion, always remember that safety at work is essential, and working with diamond blades is no exception.
Always wear appropriate safety gear: goggles, proper footwear, fitted clothing, hearing protection, and, when necessary, a mask. But undoubtedly, correct use of the blades is crucial to maintaining safety at all times.

If you want to learn more, please visit our website Tile Saw Blade.