5 Must-Have Features in a adhesive tip applicator

Tips for Power Adhesives Applicators

Whether you are seeking a quality glue gun that will hold up to the demands of an industrial environment or you already own and use one, the Power Adhesives line of glue guns offers a great range of features that can save time and money in many applications.

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Tec models include:

• Simple but tough models that hold up to heavy use like the Tec
• Glue guns with multi-load cartridges that let you go longer before refilling
• Air-assisted guns that reduce strain on operators like the Tec B or Tec
• Models that allow spray application

Several models also combine these features like the Tec that is an air-assisted spray gun or the Tec that is both air-assisted and handles multi-loaders.

No matter which model of industrial Tec glue gun that you own or consider purchasing for industrial use, there are five things you can do to keep your Tec glue guns running at optimum efficiency and extend their lifespans.

1. Allow time to warm up.

Glue guns must warm up in order to reach temperatures suitable for melting the glue used. Most glue guns take at least 10 minutes to reach their proper operating temperature, and the Tec models are no exception. Some models may be ready more quickly but giving it the full 10 minutes ensures your gun will be ready for operation. This is especially important with spray models.

If you don't allow the gun to warm up completely, it may not properly melt the glue and your products may fail due to the lack of adhesion. Also, before a gun is properly warmed up, any attempt to force glue sticks or spray into or through the gun can actually damage the feeding mechanism.

Building the proper amount of warm-up time into your operating procedure can reduce issues with glue adhesion and help protect your glue gun from stress or breakage where the glue is fed in.

2. Keep the glue gun standing upright.

All industrial Tec glue guns come with a tool stand that can be attached to a workstation. This allows you to set the gun upright while it is powered up but not in use. You can also use another type of portable glue gun stand or a suspension hook to keep the glue gun upright, but it's important to do so.

Putting a hot glue gun on its side can cause the adhesive to leak into areas where it should not be. The glue may leak excessively from the tip when you pick it back up or pool inside the glue gun. You risk either getting a burn, damaging the interior of the tool or both.

3. Never remove the nozzle from a cold applicator.

Taking the nozzle off of a glue gun should only be done when the tool is warm. You can give the glue gun a minute or two after powering it off, but don't let it get cool. If you try to remove the nozzle from a cold glue gun, you could damage the threading system and make it difficult or impossible to easily switch out nozzles in the future.

To remove a nozzle, you should wear protective gloves, as the adhesive applicator and nozzle can cause burns to bare skin. Make sure the applicator is free from adhesives and gently unscrew the nozzle. Place your new nozzle on the applicator and tighten. Don't forget to clean your original nozzle before putting it away.

4. Unplug the glue gun if it will be idle for 40 minutes.

You don't want the glue gun to sit with hot adhesives for an extended period. A good rule of thumb is to unplug the tool completely if you won't be using it for 40 minutes.

The reason? Tec glue guns have pre-set heaters that constantly melt the adhesive so you get a uniform dispersion of adhesive. But when you aren't moving the hot adhesive through the gun, it can actually get too hot. That can result in glue that is charred or won't work as it should, or worse, a blocked nozzle. In some glue gun models, overheated adhesive can actually back up in the chamber, and when you pick the tool up, you are at risk of getting burned.

5. Pass the remainder of your glue stick through the chamber after the gun is powered down.

You'll find it easier to use your Tec glue gun if it is clean and ready to use when you need it. So to ensure you can easily start the gun back up, take a few seconds after you disconnect the tool from power to extrude molten glue out of the glue gun. This should be done while the tool is cooling, but not once it is actually cool. 

After extruding the adhesive, wipe down the nozzle to make sure that no glue remains to build up and potentially char the next time you use the glue gun.

You'll find that you will need to move about a stick or half cartridge of glue through to get the glue gun ready for next time. Factor this use of glue into your estimates of how much adhesive you'll need for your industrial needs. Remember never to pull a glue stick back out of the glue gun, as this can damage the feeding mechanism.

In addition to following these tips for best practices in using your glue gun, consult your Tec manual for complete operating instructions. 

If you have questions about Tec glue guns and which model or models are right for your industrial needs, please contact us.

Adhesive applicators are essential tools in various industries, from construction and automotive to electronics and arts and crafts. They ensure precise and efficient application of adhesives, enhancing the quality and durability of bonded materials. This guide explores the different types of adhesive applicators, their uses, benefits, and maintenance tips.

Types of Adhesive Applicators

1. Manual Applicators

Manual adhesive applicators are handheld tools that allow for precise control over the application process. They are commonly used in smaller projects or where intricate application is required.

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• Glue Guns: Popular in arts and crafts, these use hot melt adhesives and are easy to use.
• Syringe Dispensers: Ideal for applying small amounts of adhesive accurately, often used in electronics and medical applications.

2. Pneumatic Applicators

Pneumatic adhesive applicators use air pressure to dispense adhesive. They are efficient and suitable for repetitive tasks and high-volume applications.

• Pneumatic Guns: Commonly used in construction for applying sealants and adhesives in large quantities.
• Pneumatic Syringe Dispensers: Used in industrial settings for precise application.

3. Electric Applicators

Electric adhesive applicators provide consistent flow and are ideal for continuous use. They are often used in industrial and manufacturing processes.

• Electric Glue Guns: Used in various applications for their ease of use and consistency.
• Electric Syringe Dispensers: Provide precise control over adhesive flow, suitable for detailed work.

4. Automated Applicators

Automated adhesive applicators are integrated into production lines for high-speed and high-volume applications. They enhance efficiency and consistency.

• Robotic Dispensers: Used in automotive and electronics industries for precise and repetitive adhesive application.
• Conveyor Belt Systems: Apply adhesive to products moving along a production line.

Applications of Adhesive Applicators

1. Construction

Adhesive applicators are widely used in construction for bonding materials like wood, metal, and plastic. They are essential for tasks such as sealing joints, installing tiles, and assembling components.

2. Automotive

In the automotive industry, adhesive applicators are used for assembling parts, sealing components, and repairing damage. They help ensure the structural integrity and durability of vehicles.

3. Electronics

Adhesive applicators are crucial in electronics for assembling and securing components. They are used in manufacturing devices like smartphones, computers, and appliances.

4. Arts and Crafts

In arts and crafts, adhesive applicators allow for creative and precise bonding of materials. They are used in projects involving paper, fabric, wood, and other materials.

5. Medical

In the medical field, adhesive applicators are used for assembling medical devices, securing components, and applying dressings. They ensure precision and sterility in sensitive applications.

Benefits of Using Adhesive Applicators

1. Precision

Adhesive applicators allow for precise application, reducing waste and ensuring that the adhesive is applied exactly where needed.

2. Efficiency

They improve efficiency by speeding up the application process, especially in high-volume or repetitive tasks.

3. Consistency

Using adhesive applicators ensures a consistent application, which is crucial for the quality and durability of the bond.

4. Safety

Adhesive applicators reduce the risk of exposure to harmful chemicals by providing controlled dispensing. This is particularly important in industrial and medical settings.

Maintenance and Care

1. Regular Cleaning

Regularly clean adhesive applicators to prevent clogs and ensure smooth operation. Follow the manufacturer’s instructions for the best cleaning practices.

2. Proper Storage

Store adhesive applicators in a cool, dry place to prevent damage and degradation. Ensure that they are kept away from direct sunlight and moisture.

3. Timely Repairs

Perform timely repairs and replace worn-out parts to maintain the functionality of adhesive applicators. Regular maintenance checks can help identify issues early.

4. Use the Right Adhesive

Use the adhesive recommended by the applicator manufacturer to prevent damage and ensure optimal performance. Different applicators are designed for specific types of adhesives.

Choosing the Right Adhesive Applicator

1. Consider the Application

Choose an applicator that suits the specific application. For example, use a manual applicator for small, detailed work, and an automated applicator for high-volume tasks.

2. Adhesive Type

Select an applicator that is compatible with the adhesive type. Some applicators are designed for hot melt adhesives, while others are suited for liquids or pastes.

3. Volume and Frequency

Consider the volume and frequency of adhesive application. For continuous use, electric or automated applicators are ideal, while manual or pneumatic applicators are better for intermittent use.

4. Precision Requirements

If precision is crucial, opt for applicators that offer fine control, such as syringe dispensers or robotic dispensers.

Future Trends in Adhesive Application

1. Automation

The trend towards automation is set to continue, with more industries adopting robotic and automated adhesive applicators for increased efficiency and precision.

2. Smart Applicators

Smart adhesive applicators with features like programmable settings, real-time monitoring, and data analytics are emerging, providing better control and optimization of the application process.

3. Eco-Friendly Solutions

There is a growing emphasis on eco-friendly adhesives and applicators that reduce environmental impact. This includes the use of sustainable materials and energy-efficient applicators.

4. Advanced Materials

Advancements in adhesive materials are leading to the development of applicators capable of handling new types of adhesives, such as bio-based adhesives and high-performance polymers.

Conclusion

Adhesive applicators play a crucial role in various industries, ensuring precise, efficient, and safe application of adhesives. Understanding the different types of applicators, their applications, and maintenance requirements can help you choose the right tool for your needs and enhance the quality of your work. As technology advances, adhesive applicators are becoming more sophisticated, offering new possibilities for innovation and efficiency in adhesive application.

Contact us to discuss your requirements of adhesive tip applicator. Our experienced sales team can help you identify the options that best suit your needs.