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Which 5.9 Cummins to avoid?

Author: Helen

Jan. 30, 2024

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Which 5.9 Cummins to Avoid?

The 5.9 Cummins engine has gained a significant following in the diesel truck community for its durability and power. However, not all versions of this engine are created equal, and there are a few to avoid if you're in the market for a used truck. In this article, we will discuss the specific 5.9 Cummins engines that have had known issues and explore why they should be avoided.

1. The "53 Block" 5.9 Cummins: One of the earliest versions of the 5.9 Cummins, known as the "53 block" engine, has gained a notorious reputation among truck enthusiasts. It refers to the engine block casting number 53, which is prone to cracking. The weakness lies in the water jacket area, making it susceptible to coolant leaks and potential engine failure. If you come across a truck with the 53 block engine, it is highly recommended to steer clear of it, as the cost of repairing or replacing the block can be substantial.

Which 5.9 Cummins to avoid?

2. The "24 Valve VP44" 5.9 Cummins: The second version to be cautious of is the 24 Valve VP44 engine, which was produced from 1998 to 2002. The VP44 injection pump used in these engines has been known to have reliability issues. It is prone to premature failure, resulting in costly repairs. Symptoms of a failing VP44 pump include hard starting, loss of power, and engine stalling. While it is possible to retrofit these engines with a more reliable injection pump, it is an additional expense that potential buyers should be aware of.

3. "High Output" 5.9 Cummins: The High Output (HO) version of the 5.9 Cummins engine, produced between 2001 and 2002, may exhibit some peculiarities that make it less desirable for some buyers. This particular version had an aggressive fueling strategy designed to increase horsepower, but it can also lead to increased wear and tear on various engine components. Additionally, the HO engine has a different turbocharger setup, which can be more prone to failure. While the HO version still provides impressive performance capabilities, the potential for higher maintenance costs is something to consider.

4. "Common Rail" 5.9 Cummins: The last version to exercise caution with is the Common Rail 5.9 Cummins, produced from 2003 to 2007. These engines introduced an updated fuel injection system, which brought benefits such as improved fuel efficiency and reduced emissions. However, they are prone to developing injector issues, particularly on pre-2006 models. Symptoms of faulty injectors include rough idle, excessive smoke, and decreased fuel economy. While injector problems can be resolved through replacement, it is an expensive endeavor that should be factored into the overall cost.

In conclusion, it is essential to be aware of the specific versions of the 5.9 Cummins engine that have had known issues to avoid potential troubles down the road. The "53 Block" 5.9 Cummins, the "24 Valve VP44" engine, the "High Output" version, and the "Common Rail" engine all have their weaknesses, ranging from block cracks to injector troubles. By being knowledgeable about these potential problems, buyers can make informed decisions when considering a used truck with a 5.9 Cummins engine. Ultimately, it is crucial to carefully inspect any vehicle, perform a thorough test drive, and consider obtaining a professional inspection to ensure you are getting a reliable truck.

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