6 Axis Double Station Laser Welding Robot - dplaser

6-Axis Double Station Robotic Fiber Laser Welding Machine

HUIYAO supply professional and honest service.

The six-axis laser welding robot is the most typical robot. It is mainly composed of joints and connecting arm. The robot arm and wrist cooperate to complete the target trajectory movement, with 6 degrees of freedom in space.

Six-axis robots offer a great mix of speed, reach, payload capacity, and reach. These robots can cover the vast majority of laser welding applications. They excel in small to medium-sized welding tasks. Their excellent range of motion helps them weld complex part geometries.

• Wide application
  With an effective working radius of mm, it can be applied to most welding needs and has high cost performance.
• High precision and large load
  It is more suitable for high precision and heavy load working occasions.
• High speed and stability
  The structure of each joint has been optimized, the running speed is fast, and complete every step of instructions accurately.

Features:

The six-axis robot consists of six joints: rotation (S axis), lower arm (L axis), upper arm (U axis), wrist rotation (R axis), wrist swing (B axis) and wrist rotation (T axis). The synthesis of 6 joints realizes the 6-DOF movement at the end, which makes the 6-axis automatic robot have many advantages such as high flexibility, super large load, and high positioning accuracy.

1. The laser welding robot is equipped with easy-to-use video tutorials, making it easy for beginners without welding experience.
2. Intelligent trajectory optimization strategy to optimize control performance.
3. Integrate multiple sensors such as vision sensor, torque sensor, stability sensor, etc., combined with the alarm mode and auxiliary mode of the sensor.
4. Based on rich actual cases and integrated processing technology, a variety of technology packages such as welding technology package have been developed, which greatly reduces the difficulty of programming.
5. Laser welding robot has double guarantee of performance and stability.
6. Dapeng welding robots can provide professional customized services to meet various special production needs of customers.

Advantages of 6 Axis Double Station Laser Welding Robot?

• Intelligence and Flexibility: The robot is equipped with an intelligent control system, and its six-axis design allows it to weld in any space without being restricted to a specific plane, thus improving flexibility and applicability.
• Customised fixtures: Customers can customise fixtures according to actual production requirements to ensure that the workpiece is securely fixed during the welding process, improving productivity and welding quality.
• Dual-station or station welding: The robot can achieve dual-station or station welding operations, saving time for product installation of fixtures and significantly improving production efficiency.
• Advanced Oscillating Welding Head: Adopting advanced oscillating welding head, its unique wedge-shaped vibration mode makes the weld seam wider and expands the applicable range of laser welding, which can deal with larger-sized workpieces.
• Efficient and precise laser welding: For workpieces with wider weld seams, the robot is able to achieve efficient and precise laser welding, with better weld seam quality and a smoother, more aesthetically pleasing surface, thus enhancing the quality and appearance of the product.
• High Repeatability and Low Running Costs: Robots have high repeatability to ensure welding accuracy and consistency, and at the same time, they require no consumables, are flexible in manufacturing, and have low running costs.
• Replacement of manual operation: In some difficult welding spaces, robots can replace manual operation, improving safety and productivity while reducing human resource costs.

Application:

Robotic laser welding machine is commonly used in metal materials and can join metal or non-metal materials. Steel, aluminum and aluminum alloys are commonly welded using this process. Copper joints, copper-copper and copper-aluminum welding, which are often required in the production of lithium batteries, are also suitable for laser welding machines.

We have automation solutions for different industries, such as automobile production, electronic component manufacturing, medical equipment, and battery pack production in the energy field. Please contact us for better solutions. Robotic laser welding is an accurate, clean and flexible option for a wide variety of welding applications.

Why Choose DP Laser?

We have more than 10 years of experience in industrial laser equipment research and development, focusing on laser marking, cutting and welding systems. We are experts in the laser industry. Our application experts and engineers have decades of work experience and can provide the most professional systems and services. All of our machines come assembled and ready to work after the simplest setup. Even beginners can get started quickly.

As modern industry continues to develop, laser welding machines have become an essential component of industrial production. These machines are utilized in a wide range of applications, from automobile manufacturing to aerospace, from electronic equipment to medical devices. However, what factors should be considered when selecting a laser welding machine? Let us explore this topic together.

1.Laser Power

For more Dual-Station Laser Welding Machineinformation, please contact us. We will provide professional answers.

Laser power is one of the most critical factors to consider when choosing a handheld laser welding machine. The higher the laser power, the faster the welding speed, but also the higher the price. Therefore, when selecting a laser welding machine, it is necessary to choose the appropriate laser power based on production needs and budget. Generally, a laser power of around W is sufficient for small-scale welding work, while for large-scale welding work, a laser power of over W is required.

2.Welding Depth

Welding depth refers to the maximum depth that the fiber laser welding machine can weld. When selecting a laser welding machine, it is necessary to consider whether the welding depth meets production needs. If welding a workpiece with greater depth is required, a laser welding machine with a greater welding depth must be chosen.

3.Welding Materials

Different welding materials require different laser welding machines. For instance, metal materials require a laser welding machine suitable for metal materials, while non-metallic materials require a laser welding machine suitable for non-metallic materials. Additionally, different welding materials require different laser wavelengths to achieve the best welding effect.

4.Welding Precision

Welding precision refers to the quality and precision of the weld after welding. When selecting a laser welding machine, it is necessary to consider whether the welding accuracy meets production needs. If high-precision welding is required, a laser welding machine with higher precision must be selected. Generally, the welding accuracy of a laser welding machine can reach about 0.05mm.

5.Welding Speed

Welding speed refers to the welding length of the welding machine per unit time. When selecting a laser welding machine, it is necessary to consider whether the welding speed meets production needs. If high-efficiency welding is required, a laser welding machine with a faster welding speed must be chosen. Generally, the welding speed of a laser welding machine can reach more than 1m/s.

6.Welding Area

Welding area refers to the maximum area that the welding machine can weld. When selecting a laser welding machine, it is necessary to consider whether the welding area meets production needs. If welding a large-area workpiece is required, a laser welding machine with a larger welding area must be chosen. Generally, the welding area of a laser welding machine can reach more than 1m².

7.Other Factors

In addition to the above factors, other factors must be considered, such as the stability, reliability, and maintenance cost of the laser welding machine. Additionally, factors such as the brand and after-sales service of the laser welding machine must be considered. When selecting a laser welding machine, these factors must be considered comprehensively to choose the most suitable laser welding machine.

Want more information on Laser Welder for Prismatic Rechargeable Li-ion Battery? Feel free to contact us.