What is a conveyor belt system
When the Industrial Revolution turned America into the productive capital of the world, it did so through inventions that seem too simplistic by today's standards. At the turn of the 20th century, new forms of energy were optimized, inventions increased worker productivity and output, and the application of science was disrupting entire industries. Among the most enduring machine inventions that are still relevant and important today, the conveyor belt system is one of them.
Today's conveyor belt systems are an essential part of airports, distribution centers, factories, accessible sidewalks, grocery stores, ski resorts, and any building you can think of that uses escalators. This deceptively simple engineering tool that kids try out in elementary school science class has maintained its durability and reliability across industries, while developing its relevance with the times through efficiency, power, and technical coordination.
How does the conveyor system work?
The mechanism of the conveying system is very simple: two or more pulleys with an infinitely circulating conveying medium (conveyor belt) create a system. It rotates around the pulley, creating a pulling effect on the cargo it carries. One or more pulleys will drive the conveyor belt and the goods on the conveyor belt to move forward along the system.
How are conveyor belts made?
Conveyor belts made by conveyor belt manufacturers consist of one or more layers of material. Three layers are standard: top cap, carcass and bottom cap. The carcass is designed to provide linear strength and shape, and is usually a soft and resistant woven or metallic fabric. The most common carcass materials are steel, polyester, nylon conveyor belt, cotton conveyor belt and aramid (heat-resistant and strong synthetic fibers). Covers are usually various rubber or plastic compounds.
Steel conveyor belts are used for heavy loads that require high strength and increased durability. Steel belts are made of steel wire rope - while lower strength belts use polyester, nylon and cotton. The advantage of using a lower strength material is that it reduces the required operating energy and increases product life. Rubber conveyor belts are also of great use.
The benefits of using a conveyor system
The greatest benefit of using a conveyor belt system is the certainty and reliability it proves for you and your customers. Their commitment to control and high quality is happening in all processes. We've put together a quick list here:
Conveyors free up space in factory production. This can create opportunities for new production lines or the implementation of new industrial processes.
They support cleaner, more hygienic stations when materials are transported on conveyor belt systems. This is a major benefit considering the importance of controlling hygiene in today's uncertain world. This can be purposefully maintained through the selection of certain conveyor belt materials.
Standardized product management. Conveyor systems allow companies to have checks and balances on operations, employee training, and creating standards to keep all products and processes fulfilled to order.
Modular and extensible. Once the system is implemented, business owners can repurpose specific parts of the solution as the business grows without changing or eliminating the fully installed system.
Production organization is strengthened as production lines remain in order.
Improve operational safety.
Increase company productivity.
Improve the quality of each process.
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